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AVANTI Service Lift for Wind Turbines
6.4.5 Torques Assurance
Check tightening torques of all screw connections with
approved and calibrated torque wrench in the following cases:
1. In tower factory, during assembly of ladder section to tower
section.
2. On site, pre-commissioning, and in each annual inspection.
See joints to be checked and appropriate tightening torques for
each case in the list below:
Ladder: TORQUE (N•m)
ASSEMBLY IN
TOWER
FACTORY
ASSEMBLY
ON SITE
JOINT METRIC
Rung U-bolts
12 50 50
Rest platforms
attachment
12 50 50
Ladder sections
12 50 50
Ladder
anchorages –
Tower brackets
12 50 12
Rung fittings of
safety rail 6 8 8
Ladder – Top
mechanical stop 8 15 15
Ladder – Bottom
mechanical stop 8 15 15
Motor group: TORQUE (N•m)
ASSEMBLY IN
TOWER
FACTORY
ASSEMBLY
ON SITEJOINT METRIC
Gear box –
Centrifugal brake 8 15 15
Motor group – Main
structure 8 15 15
Motor – Centrifugal
brake 8 15 15
Cabin: TORQUE (N•m)
ASSEMBLY IN
TOWER
FACTORY
ASSEMBLY
ON SITEJOINT METRIC
Fall protection an-
chor point – Cabin
12 15 15
Roller shafts –
Main structure 12 50 50
Counter roller
guide shafts –
Main structure
12 50 50
Anti-derailment
brackets 8 15 15
6.4.6 Overload, static and dynamic tests
1. Overload detection system test: check that the overload
detection system works by applying a load of 125% of working
load limit to the lift floor. The service lift shall not move UP and
the overload light on the control box shall light up.
2. Static test: apply a load of 125% of working load limit to the
lift floor. The service lift shall not show any damage or cracks.
3. Dynamic test: apply a load of 110% of working load limit to
the lift floor. The service lift shall be able to move UP.
If the overload detection system fails, it must be verified
by AVANTI or qualified personnel authorised by AVANTI.
6.4.7 Motor group
6.4.7.1 Gear box
1. Visually check for oil leaks. In case oil leaks are found,
exchange the gasket on the gear box cover, and re-fill with oil
as needed.
2. Close the cover and ensure that the correct torque is applied.
6.4.7.2 Centrifugal brake
Perform the following test to check that the centrifugal brakes
are in good condition.
1. Remove the motor cover so that the motor groups are
accessible from inside the lift.
2. Ascend the service lift 20 m.
3. While introducing a tachometer inside the shaft hole of the
top or bottom pinion, and with cold centrifugal brakes, perform
a manual descent of 20 m.
4. If the tachometer´s reading is higher than 140 rpm, it means
that the centrifugal brakes are too worn out.
5. In such case, replace the brake linings and hubs.
This operation shall be done only by AVANTI or qualified personnel authorised by
AVANTI. and following the centrifugal brake manufacturer instructions.
6.4.7.3 Motor brake
1. Load the service lift with a load of:
Release one of the two motor brakes by pulling its hand lever.
While keeping the brake open, push the UP button and stop
after 0,5 m. The cabin should stop and the brake must be able
to hold the cabin. Repeat this operation 3 times.
2. Repeat the operation with the other motor brake.
If any of the two motor brakes fail to stop and hold the service
lift in position, proceed as follows:
3. Measure the air gap. If the air gap is greater than specified by
the manufacturer and the brake disc thickness is sufficient,
readjust the air gap according to the motor brake manufac-
turer’s specifications.
Check the brake discs and the springs for irregularities or
damages. If any damages or broken parts are found, replace
motor brake.
6.4.8 Obstruction devices
Clean and lubricate the guiding shafts of the top and bottom
obstruction devices, in order to guarantee that the obstruction
devices compress and decompress properly.
6.5 Ordering spare parts
Only original parts must be used. Spare parts list is available
from AVANTI upon request.
• 1.1 times the nominal load for CE versions.
• 1.5 times the nominal load for AECO version.
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